Jagau's successful ZPM replication

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  • Last Post 30 June 2023
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Jagau posted this 09 December 2022

My replication of Figther's ZPM. As my two coils were already mounted on an AMCC320 I was able to replicate quickly.
In the first image the 2 coils mounted on the AMCC320

 

In the second image when the power supply is turned on at 24 volts DC he sees an input power of 4.32 watts on 24 volts and 180 ma when my TL494 oscillator is supplied to both coils through an IGBT pulsed at 38.2% on the high side. Channel1 is IGBT pulse 

 

Image of the oscilloscope with the current probe on the PS

You can notice that the oscilloscope show on a my TEK current probe (green) 292mv =292 ma  (rectangular form) and 38.2% DTC

Last image the 118 volt 4 Watts lamp lit with 34 ma x118.8v = therefore 4.0392 watts of power produce at the output on a large capacitor and 4 diodes in parallel in order to produce an almost pure DC which can be read by the 2 DDMs

Calculation of input power in DCM mode with reactive component.

As indicated by the power supply we have an instantaneous pulse power of 4.32 watts, this is the instantaneous power not the average power over time.

V and I is what PS provided a DM as wrong lecture for input due to high frequency so to calc PIn we take well known formula for inductor.

Irms on scope is 0.292 Amp, DC voltage is 24volts

Pin= I*V*sqrt(Duty_Cycle)/sqrt(3)


Pin= 0.292 Amp x 24 Vdc x sqrt 0.382 / sqrt 3 = 2.533 watts

So for  Pout of 4.032 watts  i need only 2.533 watts at input, Still a pretty good COP
Jagau

Jagau posted this 11 December 2022

Hello BMW, thank's
Yes, as you can see in the photos above, I took the measurement with a current probe directly at the input of the power supply at 292ma, as the manufacturer tektronix recommends on negative side.


As for the frequency, it is 1.044 Khz. This is the pulsed square wave at 38.2% DTC
I hope that answers your questions.
Jagau

bigmotherwhale posted this 11 December 2022

Hello 

No thats not what i mean, im talking about the sinewave after the input pulse highlighted red. 

I was also talking about the mains input of the supply but that doesnt matter. 

Cheers 

Jagau posted this 11 December 2022

ok i see what you want
when i go back to my lab ok

Jagau

Jagau posted this 11 December 2022

Sorry for the delay BMW you will get info this Monday.
The visit is coming.

Jagau

bigmotherwhale posted this 11 December 2022

No worries Jagau, im in no rush. Thankyou. 

Jagau posted this 12 December 2022

 Hi BMW

Ok It was faster than I thought, for your answer I did a Cursor Measurements, the time of a complete period is 25 us or more precisely as displayed on the 39.68 Khz oscilloscope

jagau

bigmotherwhale posted this 12 December 2022

Thanks Jagau, if this is not an LC phenomenon, then you have a propagation speed of around 8000 m/s in your core with a 32cm magnetic path, please correct me if im wrong maths isnt my strong point.  

could you try altering the capacity of one of the coils with a capacitor and measuring again or try pumping the core at this freqency?  

Jagau posted this 12 December 2022

Here is the physical specs for Hitachi AMCC320 and oter magnetization data like Ae and lm by mm squared

 

 

Jagau

bigmotherwhale posted this 12 December 2022

Lm mm = 328 so not too far off from 32cm 

Its debatable if thats the right way to calculte as you have a change in aspect ratio at the opposing coil so the wave would be at least partially reflected if it was conducting at that point. 

Jagau posted this 12 December 2022

Can you be more specific so I can understand better?
What is your calculation that you used in the moment for the wave return?

Jagau

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